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Jul 28,2022

The production process of powder metallurgy


Powder metallurgy technology has developed rapidly and has become an important component of modern industry with the continuous emergence of new production processes and technical equipment. The production process of powder metallurgy can be divided into five stages: powder making → mixing → forming → sintering → post-treatment. 1、 Powder making: Powder making is the process of making raw materials into powder. Common powder making methods include oxide reduction, atomization, electrolysis, rotating electrode, and mechanical crushing. 2、 Mixing: Mixing is the process of mixing various required powders in a certain proportion and homogenizing them to produce powder billets. The mixing methods are divided into three types: dry, semi dry, and wet. During the powder pre mixing process, due to the different specific gravity of particles with different components, segregation phenomenon may occur during the powder mixing process. Tianshi powder metallurgy binder effectively improves segregation. Due to the different particle sizes and uneven distribution in the powder, porosity can increase. The binder can make the particles distribute reasonably, fill the pores, and improve the strength of the compact. 3、 Forming: Forming is the process of placing a uniformly mixed material into a press mold and pressing it into a billet with a certain shape, size, and density. The commonly used methods for forming include room temperature pressure forming and heating pressure forming. Tian Shi powder metallurgy lubricant can effectively reduce internal and external friction, reduce the loss of pressing pressure, improve the density of the billet, reduce the demolding force during the demolding process, extend the service life of the mold, and provide good surface smoothness for the components.

Nov 12,2022

How much does the principle of processing technology affect the machining accuracy of precision mechanical parts?


In the process of machining precision mechanical parts, in order to achieve the contour of the machined part surface, we need to use approximate forming operation or blade contour to process precision parts. In this process, errors inevitably occur, which is called machining principle error. In theory, in order to reduce surface roughness and achieve precise surface of the processed components, it is necessary to adopt ideal machining principles and precise forming movements. In the actual machining process of precision machine tools, it is difficult to achieve precise machining principles, and there may still be some gaps between them and the ideal values. If we only pursue precise theories, it often affects the efficiency of precision machining enterprises and cannot achieve the expected results. In the process of precision machining, the complex structure between the machine tool and the machining tools also increases the difficulty of machining. There are too many complex structural links, which can cause errors in the operation of the machine tool, making it difficult to ensure the accuracy of precision machining parts. Facing an important problem for precision machining enterprises, it is how to more reasonably use approximate principles to increase the machining accuracy of parts, thereby ensuring the accuracy of the machining process and ensuring the quality of the processed parts. At the same time, by adopting scientific and reasonable process measures, the productivity of precision machining parts can be effectively improved, thereby improving the economic benefits of enterprises.

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